With the progress of society and the improvement of living standards, the market demand for product diversification, low manufacturing costs and short manufacturing cycle is becoming increasingly urgent, the traditional manufacturing technology has been unable to meet the market demand for multiple varieties of small batch, various industries are trying to find ways to reduce the efficiency of the low price of high labor costs; especially in the field of laser machining, manual loading and unloading of high repetitiveness of the work, long time, low efficiency has become a pain point in the industry.
This program is a laser cutting loading and unloading system, including steel plate loading suction cup fixture, unloading holding fork type fixture, X, Z moving axis, automatic lifting raw material table, automatic finished product discharging table, laser cutting machine and so on. It can realize the full automation of steel plate laser cutting loading and unloading, make the laser loading and laser discharging unmanned operation, can work 7*24 all day, no artificial cycle, with the help of fast plate discharging and plate loading function, make the laser cutting machine utilization rate higher.
Laser cutting automatic loading and unloading system, material storage, loading robot, unloading robot, sorting unit, warehouse management system, production line operation management system composition. Realized:
1. Unified management of production cutting tasks;
2. improving the utilization efficiency of laser machines and reducing standby time;
3. reduce the labor intensity of employees and improve on-site labor safety;
4. Reduce the number of workers and avoid labor shortage;
5. improve the site environment, enhance the company's image;
6. make basic preparations for the introduction of intelligent factory in the future.
Finally, according to the customer to provide workpiece requirements, to confirm the specific configuration, so as to make a quotation, Vermes provides drawings to give professional fully automatic laser cutting loading and unloading solutions.
Stereoscopic storage units
Three-dimensional storage unit layers can be customized according to the actual situation of the customer site production, each bin can store 3t plate; the whole by the profile welding, structural stability, strong load-bearing capacity; the use of chain lifting drive, safe and stable operation.
Single sheet reclaimer
The single sheet pickup device sucks up the sheet from the designated layer and conducts layer thickness measurement to ensure that only one sheet is sucked up, and then carries the sheet to the top of the roller conveyor positioning table, places the sheet on the roller conveyor positioning table, which transports the sheet to the laser loading area and conducts accurate positioning.
Laser loading robot for picking and loading
The loading device of the laser loading and unloading robot goes to the laser loading area and picks up the sheet with a vacuum suction cup, and then sends the sheet to the first laser cutting machine exchange table, at which time the laser cutting machine loading robot moves to a safe position. The first laser cutting machine starts to work. Then, the three-dimensional warehouse will take out the boards needed by the second laser cutting machine and move them to the laser loading area, then the laser cutting machine loading robot sucks up the boards and sends them to the worktable of the second laser cutting machine, and the third laser cutting machine will be the same cycle in turn, fully automated operation.
Laser material handling robots, manual sorting
After completing the sheet cutting, the unloading workpiece of the laser loading and unloading robot goes to the exchange table to use the fork tines to pick up the scraps and finished products, and then the scraps and finished products are put onto the electric sorting table cart, and then the electric sorting table trolley moves the scraps and finished products to the sorting area for manual sorting.
Advantages of laser cutting automatic loading and unloading system over the traditional manual loading and unloading system
Ordinary laser cutting machine without automatic loading and unloading system requires two persons to operate, one person to look after the equipment, one person to pick materials and two persons to load materials together, which is extremely inconvenient, time-consuming and inefficient for simple cutting (fast completion of cutting) and thick plate cutting.
Ordinary loading and unloading mechanism is suitable for single material and thickness, suitable for single batch production. Laser automatic loading and unloading system can load and unload according to various materials and thickness production requirements, and automatically complete.
The laser cutting loading and unloading system is able to automatically pick up all kinds of sheets cut on the laser table, small workpieces will be put into containers, and larger workpieces will be put on pallets or transportation trucks for finishing. A large number of workpieces can be organized by means of individual controllable vacuum suction cups.
Laser cutting system not only has the robot's movement flexibility and high flexibility, but also has the advantages of laser cutting, such as fast cutting speed, good quality and narrow slit, which well meets the requirements of the development of the modern manufacturing industry; at the same time, with the help of robotics in the field of laser cutting related technology, not only technically able to meet the requirements of the complex three-dimensional cutting, which can help to improve the level of quality of industrial products, and at the same time reduce the Production costs, can bring great economic benefits to enterprises.
The laser cutting automatic loading and unloading system can make the production process become more automatic and efficient. Nowadays, the sheet metal processing industry is actively preparing for the introduction of automated production, and the integrated automatic loading and unloading system is undoubtedly a tool to improve efficiency and pursue a higher return on investment, and the use of this intelligent automation system will allow enterprises to achieve an excellent advantage in the market competition.
Source: Today's Headlines